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Eighty and not out: Lloyd Worrall celebrates longevity with an eye on the future

Lloyd Worrall supplied a full package of hardware for the refurbishment of London’s Theatre Royal

Founded in 1946, Lloyd Worrall has evolved considerably from its origins as an architectural ironmonger. Today, it operates as an architectural solutions provider, offering architectural ironmongery alongside commercial doorsets, access control and door automation, and modular handrail and balustrade systems.

That evolution has been driven by changing construction standards and customer expectations, as well as increasingly stringent requirements around fire safety and product performance.

“Lloyd Worrall will continue to evolve – it’s what our customers expect,” Claire Spooner, marketing manager says, pointing to the impact of new fire tests, product ranges, digital tools and framework agreements.

Competence under scrutiny

Lloyd Worrall believes competence cannot stop at the point of specification.

“One of the biggest challenges across the wider construction industry is the gap between specification and onsite execution,” Spooner says.

That is particularly significant where fire performance is concerned. Fire test evidence relates to the complete door assembly – including the door, frame and ironmongery – rather than individual components in isolation.

“If a product is incorrectly installed or a tested configuration is not replicated on site, the value of the original specification and testing can effectively be lost,” says Spooner.

The company says the biggest change it has seen in a post-Building Safety Act environment is the volume of compliance data being requested. Contractors are increasingly looking to suppliers to provide evidence and confirm that ironmongery will work with particular doorsets. But it argues that compliance cannot become the sole responsibility of the ironmonger.

“Ironmongery performance depends heavily on the door frame, closer pressure and installation, which the ironmonger cannot control,” Spooner says.

The legislation instead requires a collaborative approach, with responsibility shared across those involved in the design and construction process.

For Lloyd Worrall, this makes better communication between manufacturers, suppliers, specifiers, contractors and installers essential.

The changing regulatory environment is also creating opportunities for businesses able to provide reliable information and traceability.

Lloyd Worrall believes the sector is undergoing a “long-overdue cultural shift”, driven by compliance, competence and traceability. Customers are no longer simply buying products; they increasingly expect suppliers to provide verified evidence to support their selection.

The company has responded with InterspecThread, a web-based system designed to support fire door installation, compliance and maintenance. Using QR codes on site, the platform links physical installations to digital records and is intended to support the ‘Golden Thread’of information throughout a building’s lifecycle.

The business is also planning to expand its BIM capabilities, with the intention of embedding information such as fire and acoustic test evidence into digital objects. The aim is to provide specifiers with better information earlier in the design process and reduce the risk of non-compliant product substitution later.

Sustainability and supply chain

Sustainability is another area where Lloyd Worrall is responding to changing customer and procurement expectations.

As part of the Huws Gray Group, its approach is based around four pillars: people, planet, products and principles. The group is working on initiatives including waste reduction, renewable energy and the transition towards electric fleet vehicles.

The business also holds FSC and PEFC accreditations for timber-based solutions and says suppliers are assessed not simply on cost, but against environmental, compliance and ethical criteria.

A different approach to value engineering?

Perhaps one of the most significant commercial changes identified by Lloyd Worrall is the changing relationship between specification and value engineering.

Historically, it says, design and build contracts could give contractors considerable scope to alter specifications, sometimes resulting in substitutions driven primarily by cost. The Building Safety Act is changing that dynamic. The emphasis is increasingly on selecting the correct, tested and certified product rather than simply the cheapest option – potentially strengthening the role of the original specification and the professionals responsible for it.

For Lloyd Worrall, that represents an opportunity as well as a responsibility. The company’s next phase will focus on strengthening its role as a compliance partner, developing its digital and technical resources and expanding its toolbox talks for contractors and architects to improve understanding of joint accountability and installation requirements. 

Story for AIJ? Get in touch via email: nicky.roger@gai.org.uk

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